High-performance low tension power cables engineered for safe, efficient, and reliable power distribution up to 1.1 kV.
XLPE LV Cable Manufacturer in India | XLPE Insulated Low Voltage Power Cables
What are XLPE LV Cables?
XLPE (Cross-Linked Polyethylene) LT Cables are low voltage cables designed for distribution of electrical energy at rated voltages up to 1100 volts. These cables consist of high-conductivity aluminium conductors insulated with cross-linked polyethylene, offering superior electrical, thermal, and mechanical performance compared to conventional PVC insulated cables.
The cross-linking process transforms polyethylene into a thermoset material with excellent resistance to heat, moisture, chemicals, and electrical stress. This enables XLPE LV Cables to operate continuously at conductor temperatures up to 90°C, while maintaining outstanding insulation integrity and long-term reliability.
XLPE LV Cables are extensively used in industrial plants, commercial buildings, utilities, infrastructure projects, renewable energy systems, and residential developments where dependable and efficient power distribution is essential.
Manufactured in accordance with relevant Indian and international standards, these cables deliver low dielectric losses, high insulation resistance, and exceptional durability under demanding operating conditions.
At Mahavir Transmission Limited, XLPE LV Cables are produced using advanced conductor stranding, precision extrusion, and rigorous in-process quality controls. Every cable is tested to ensure dimensional accuracy, electrical integrity, and reliable performance throughout its service life.
With excellent current carrying capacity, reduced losses, and long operational life, XLPE LV Cables are the preferred choice for modern low voltage power distribution systems.
UV-Stabilized XLPE Insulation
Cross-linked polyethylene insulation offers superior thermal endurance, high dielectric strength, and excellent resistance to moisture and chemicals.
Armour (Optional)
Galvanized steel strip, steel wire, or aluminium wire armour provides enhanced mechanical protection against impact, crushing, and installation stresses.
PVC / FR / FRLS Outer Sheath
Durable outer sheath provides excellent protection against abrasion, moisture, sunlight, and a wide range of environmental contaminants.
Enhanced Electrical Performance
Low dielectric losses and high insulation resistance improve energy efficiency and ensure reliable, uninterrupted power delivery.
Key Technical Features
Low Voltage Cross-Linked Polyethylene (LV XLPE) cables provide superior electrical, thermal, and mechanical performance over traditional PVC cables.
Higher Operating Temperature
Suitable for continuous conductor operating temperatures up to 90°C, allowing higher current carrying capacity than PVC insulated cables.
Lower Dielectric Losses
XLPE insulation minimizes dielectric losses, improving system efficiency and reducing energy consumption and overall operating costs.
Excellent Moisture Resistance
Non-hygroscopic XLPE insulation resists water absorption, preventing deterioration and ensuring stable electrical performance throughout the cable’s service life.
Superior Short Circuit Performance
Capable of withstanding conductor temperatures up to 250°C during short circuit conditions, ensuring excellent thermal stability and fault performance.
Chemical Resistance
Performs reliably in environments exposed to oils, acids, alkalis, and a wide range of industrial contaminants.
High Mechanical Strength
Robust construction provides excellent resistance to impact, crushing forces, and mechanical stresses encountered during installation and service.
Reduced Maintenance
The reliable insulation system and durable cable construction minimize maintenance requirements and reduce the risk of unexpected failures.
Wide Installation Flexibility
Suitable for installation in direct burial, cable trays, ducts, raceways, and both indoor and outdoor environments.
Applications of XLPE LV Cables
XLPE LV Cables from Mahavir Transmission Limited are widely used in applications where efficient, safe, and dependable low voltage power distribution is essential.
Industrial Plants
Ideal for manufacturing facilities, refineries, cement plants, and process industries operating under demanding electrical and environmental conditions.
Commercial Buildings
Used in offices, shopping malls, hotels, hospitals, and data centers requiring reliable and uninterrupted power supply.
Residential Developments
Suitable for apartment complexes, integrated townships, and residential housing projects requiring safe and reliable power distribution.
Infrastructure Projects
Extensively used in airports, metro systems, railways, tunnels, and smart city infrastructure developments requiring dependable power distribution.
Renewable Energy Systems
Connects solar plants, wind farms, and battery energy storage systems to low voltage power distribution networks.
Temporary and Emergency Power Installations
Suitable for DG sets, temporary power distribution systems, and emergency backup power applications.
Product Specifications
Technical specifications of XLPE LV Cables variants include size, stranding, diameter, weight, resistance, strength, current capacity, and standards.
| Core | Area (mm²) | DC Res @ 20°C (Ω/km) | AC Res @ 90°C (Ω/km) | Current Ground @ 30°C (A) | Current Duct @ 30°C (A) | Current Air @ 40°C (A) | Short Circuit 1s (kA) | Arm. Ins. Thick (mm) | Arm. Outer Sheath Wire (mm) | Arm. Outer Sheath Strip (mm) | Arm. Nom Dim Wire (mm) | Arm. Nom Dim Strip (mm) | Arm. Overall Dia Wire (mm) | Arm. Overall Dia Strip (mm) | Arm. Weight Wire (kg/km) | Arm. Weight Strip (kg/km) | Unarm. Ins. Thick (mm) | Unarm. Outer Sheath (mm) | Unarm. Overall Dia (mm) | Unarm. Weight (kg/km) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1C | 25 | 1.2 | 1.54 | 98 | 89 | 98 | 2.36 | 1.2 | 1.24 | - | 1.4 | 4 x 0.8 | 14.5 | - | 250 | - | 0.9 | 1.8 | 12 | 175 |
| 1C | 35 | 0.868 | 1.11 | 116 | 106 | 119 | 3.3 | 1.2 | 1.24 | - | 1.4 | 4 x 0.8 | 15.5 | - | 300 | - | 0.9 | 1.8 | 13 | 215 |
| 1C | 50 | 0.641 | 0.82 | 137 | 124 | 145 | 4.72 | 1.3 | 1.24 | - | 1.4 | 4 x 0.8 | 16.5 | - | 350 | - | 1 | 1.8 | 14 | 260 |
| 1C | 70 | 0.443 | 0.567 | 168 | 151 | 185 | 6.6 | 1.4 | 1.24 | - | 1.4 | 4 x 0.8 | 18.5 | - | 445 | - | 1.1 | 1.8 | 16 | 340 |
| 1C | 95 | 0.32 | 0.41 | 202 | 181 | 235 | 8.96 | 1.4 | 1.4 | 1.4 | 1.6 | 4 x 0.8 | 20.5 | 19.5 | 580 | 515 | 1.1 | 1.8 | 17.5 | 425 |
| 1C | 120 | 0.253 | 0.324 | 230 | 206 | 276 | 11.32 | 1.5 | 1.4 | 1.4 | 1.6 | 4 x 0.8 | 22.5 | 21 | 675 | 610 | 1.2 | 1.8 | 19 | 510 |
| 1C | 150 | 0.206 | 0.264 | 256 | 229 | 314 | 14.16 | 1.7 | 1.4 | 1.4 | 1.6 | 4 x 0.8 | 24 | 23 | 790 | 715 | 1.4 | 2 | 21.5 | 630 |
| 1C | 185 | 0.164 | 0.21 | 290 | 258 | 366 | 17.46 | 1.9 | 1.4 | 1.4 | 1.6 | 4 x 0.8 | 26 | 25 | 945 | 865 | 1.6 | 2 | 23.5 | 765 |
| 1C | 240 | 0.125 | 0.16 | 335 | 298 | 434 | 22.65 | 2 | 1.4 | 1.4 | 1.6 | 4 x 0.8 | 28.5 | 27.5 | 1150 | 1060 | 1.7 | 2 | 26 | 955 |
| 1C | 300 | 0.1 | 0.128 | 376 | 333 | 500 | 28.32 | 2.1 | 1.56 | 1.56 | 1.6 | 4 x 0.8 | 31 | 30 | 1390 | 1290 | 1.8 | 2 | 28 | 1145 |
| 1C | 400 | 0.078 | 0.1 | 429 | 378 | 589 | 37.76 | 2.4 | 1.56 | 1.56 | 2 | 4 x 0.8 | 35.5 | 33.5 | 1790 | 1605 | 2 | 2.2 | 32 | 1460 |
| 1C | 500 | 0.061 | 0.077 | 485 | 426 | 685 | 47.2 | 2.6 | 1.56 | 1.56 | 2 | 4 x 0.8 | 39.5 | 37.5 | 2210 | 1990 | 2.2 | 2.2 | 36 | 1830 |
| 1C | 630 | 0.047 | 0.06 | 546 | 477 | 793 | 59.45 | 2.8 | 1.72 | 1.72 | 2 | 4 x 0.8 | 43.5 | 41.5 | 2745 | 2500 | 2.4 | 2.2 | 39.5 | 2300 |
| 1C | 800 | 0.037 | 0.047 | 608 | 528 | 907 | 75.5 | 3.1 | 1.88 | 1.72 | 2 | 4 x 0.8 | 48.5 | 46.5 | 3425 | 3105 | 2.6 | 2.4 | 44.5 | 2910 |
| 1C | 1000 | 0.029 | 0.037 | 665 | 575 | 1022 | 94.4 | 3.3 | 2.04 | 1.88 | 2.5 | 4 x 0.8 | 55 | 51.5 | 4300 | 3825 | 2.8 | 2.6 | 49.5 | 3600 |
Standards and Compliance
Our XLPE LV Cables are manufactured and tested in strict conformance with Indian and International Standards, ensuring quality you can depend upon.
IS 7098 (Part 1)
Indian Standard for XLPE insulated PVC sheathed cables for working voltages up to and including 1100 V
IEC 60502-1
International standard for power cables with extruded insulation and rated voltages from 1 kV up to 30 kV
BS 5467
British Standard for thermosetting insulated, armoured power cables.
BS 6724
British Standard for low smoke, halogen-free power cables.
ASTM and IEC Material Standards
Applicable standards for conductor materials, insulation compounds, armour, and sheath materials.
Quality & Certifications
BIS Certified
Bureau of Indian Standards
ISO 9001 : 2015
Quality Management
In-House Testing
NABL-Grade Equipment
GeM Registered
Govt. eMarketplace
Routine & Type Test Performed
Explore Our Full Cable Range
Alongside XLPE LV Cables, Mahavir Transmission offers the complete family of overhead cables and insulated cable systems for every distribution application.